The World of Pre-Rolls: Types, Machines, and Challenges

The cannabis industry is ever-evolving, with pre-rolls remaining a popular product among consumers. While traditional cone-shaped pre-rolls have been the industry standard, there is a growing interest in tube-shaped pre-rolls that resemble cigarettes. This article explores the different types of pre-rolls, the machines used to produce them, and the challenges associated with both formats.

Types of Pre-Rolls

Cone-Shaped Pre-Rolls Cone-shaped pre-rolls are the most common in the cannabis market. They come in various sizes:

• Dog Walker Cones (70mm): Mini cones holding 0.25 to 0.35 grams of cannabis.

• Standard and Reefer Cones (98mm): Standard cones hold 0.7 grams, while reefer cones, being slimmer, hold about 0.5 grams.

• King Size Cones (109mm): Typically designed to hold one gram, but can accommodate up to 1.25 grams.

Cone-shaped pre-rolls use ultra-fine rolling papers and have a paper filter tip. These cones are favored for their ease of filling and the ability to offer a consistent smoking experience.

Tube-Shaped Pre-Rolls Tube-shaped pre-rolls, designed to mimic cigarettes, are gaining popularity. These pre-rolls typically:

• 84mm and 98mm Tubes: Standard sizes with 8mm to 11mm diameters.

• Materials and Filters: Made from thicker paper with options for cellulose acetate filters, wood, glass, or ceramic tips.

Despite their appeal, tube-shaped pre-rolls present unique challenges in production due to their shape and the properties of cannabis.

Machines for Pre-Roll Production

Knock-Box Style Machines Knock-box machines have evolved to efficiently fill cone-shaped pre-rolls. They use:

• Vibration and Motor-Driven Platforms: To ensure the cannabis settles properly into the cones.

• Glass Tubes and Advanced Materials: For holding the cones during the filling process, enhancing durability and quality.

These machines are ideal for companies looking to produce high volumes of cone-shaped pre-rolls with consistent packing density.

Cigarette Rolling Machines Traditional cigarette rolling machines, like the Mark 8 or Mark 9, can be adapted for cannabis but are not ideal due to several issues:

• High Costs and Maintenance: These machines are expensive and require extensive cleaning due to cannabis's sticky nature.

• Complexity and Inefficiency: Designed for tobacco, these machines struggle with cannabis, leading to clumping and inconsistent filling.

PreRoller 200 Quantum Labs has recently invested in a PreRoller 200, marking a significant step in enhancing their production capabilities. This state-of-the-art machine offers:

• Automated Pre-Roll Production: Capable of producing up to 1,300 pre-rolls per hour, ensuring high efficiency and consistent quality.

• Versatile Size Options: Handles various pre-roll sizes and formats, including both cone and tube shapes.

• Advanced Filling Technology: Utilizes precise motor-driven mechanisms to achieve uniform packing, minimizing waste and ensuring a superior smoking experience.

• Easy Maintenance: Designed with easy-to-clean components to reduce downtime and increase productivity.

King Kone Machines The King Kone machine, with its tube conversion kits, offers a practical solution for producing tube-shaped pre-rolls. Features include:

• Motor-Driven Platform: Stronger than traditional vibration-based knock-boxes, ensuring better packing.

• Size-Specific Trays and Tamping Tools: Customizable to fit different tube sizes, ensuring efficient filling and packing.

Challenges in Pre-Roll Production

Cannabis vs. Tobacco Properties Cannabis differs significantly from tobacco, making it challenging to use traditional tobacco machinery:

• Material Differences: Cannabis is ground into particles rather than shredded into ribbons like tobacco, leading to issues with filling and packing.

• Sticky and Oily Composition: Cannabis contains oils and resins that cause machines to clog and require frequent cleaning.

Maintenance and Cleaning Regular maintenance is crucial to prevent downtime and ensure efficiency:

• Cannabis-Specific Machines: Designed for easier cleaning and maintenance, with removable parts that can be quickly swapped out.

• Scheduled Cleaning: Essential to avoid buildup and ensure the longevity of the machines.

Cost and Efficiency The high cost of industrial cigarette machines makes them impractical for most cannabis producers:

• Knock-Box and King Kone Machines: Offer a more cost-effective and efficient solution for both cone and tube-shaped pre-rolls.

Conclusion

The cannabis pre-roll market is expanding, with both cone and tube-shaped pre-rolls offering unique advantages and challenges. While traditional cone pre-rolls remain dominant, the interest in tube-shaped pre-rolls is growing. Understanding the types of pre-rolls, the machines available, and the challenges associated with production is crucial for cannabis companies looking to innovate and stand out in the market.

For more information on pre-roll production machines and solutions, contact Custom Cones USA. They offer a range of machines tailored to different production needs, from tabletop models to fully automated systems. For further insights, watch this video on manufacturing cigarette-style pre-rolls.

If you need manufacturing in New Mexico contact us today!